Preventing product damage is critical in conveyor systems, particularly for industries like food and pharmaceuticals. Zero-pressure accumulation conveyors are designed to address this need by ensuring that products remain separated during accumulation. This prevents collisions and damage, maintaining product integrity throughout the transfer process. These conveyors use advanced technology, such as electronic sensors and individual control zones, to manage product flow efficiently and safely. SpanTech conveyors exemplify this innovative approach, offering reliable solutions for various industries.
Understanding Zero Pressure Accumulation Conveyors
SpanTech conveyors stand out from traditional systems by ensuring products do not touch each other during accumulation. This is achieved through electronic sensors and individual zones, which maintain separation and prevent contact, thereby reducing the risk of damage. These features make zero-pressure accumulation conveyors highly effective in protecting product integrity throughout the handling process.
Zero-pressure accumulation conveyors use individual zones, each powered by a 24 VDC motor. This ensures that when a product enters a zone, it remains stationary until the zone ahead is clear. Photoelectric sensors allow precise control over product movement, stopping products from entering occupied zones and thus avoiding collisions. Controlled movement maintains a smooth and gentle flow of products, which is crucial for handling fragile items.
Advantages Over Traditional Conveyors
Traditional accumulation methods often result in products stacking up and colliding, leading to damage. Continuous operation of the conveying media, even when products are stationary, creates unnecessary friction and wear. Zero-pressure accumulation conveyors eliminate these issues by stopping the conveying medium when products are not moving, reducing wear and tear, and enhancing system efficiency.
Applications Across Industries
Zero-pressure accumulation conveyors are versatile and can be utilized in various industries, including:
Food and Beverage: Ensuring packaged goods or raw food items are handled delicately to maintain quality and safety.
Pharmaceuticals: Providing a gentle touch for sensitive products, ensuring they remain uncompromised during transfer.
Warehousing and Distribution: Managing various goods, from lightweight packages to heavier items, without causing damage.
Automotive Manufacturing: Assisting in precisely moving parts along assembly lines, where damage could result in significant production delays.
Customization and Flexibility
Customization enhances the effectiveness of zero-pressure accumulation conveyors. These systems can be tailored to meet specific operational needs, whether it’s the length of accumulation zones or integration with existing systems. Span Tech conveyors, known for their innovative designs, offer flexible and reliable solutions.
Take Away
Zero-pressure accumulation conveyors provide an unmatched solution for any industry looking to protect its products from damage during the transfer process. Their ability to control product flow precisely, combined with features designed to prevent contact between items, makes them essential to maintaining product integrity. By integrating these advanced systems, including transfer conveyor options, companies can ensure their production lines operate smoothly and efficiently, safeguarding the quality of their products. Investing in zero-pressure accumulation conveyors from Span Tech ensures that your material handling processes are innovative and effective, delivering reliable performance across various applications. With Conovey, you can trust that your products will be handled with the utmost care and precision, meeting the highest quality and safety standards.
End or Center Drive 50-1500mm widths 750-15000 mm lengths Loads up to 50 kg Speeds up to 60 m/min Direct or chain drive Roller ⌀50-100mm Optional ⌀16mm nose V-Guide option
End Drive 50-1500mm widths 750-15000 mm lengths Loads up to 250 kg Speeds up to 60 m/min Direct or chain drive Roller ⌀50-100mm Optional ⌀16mm nose V-Guide option
End or Center Drive 50-1500mm widths 750-15000 mm lengths Loads up to 50 kg Speeds up to 60 m/min Direct or chain drive Roller ⌀50-100mm Optional ⌀16mm nose V-Guide option
End Drive 50-1500mm widths 750-15000 mm lengths Loads up to 250 kg Speeds up to 60 m/min Direct or chain drive Roller ⌀50-100mm Optional ⌀16mm nose V-Guide option