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Innovative conveyors are transforming manufacturing processes and enhancing operational efficiency across various industries. One of the most advanced solutions available is the spiral conveyor. This system is designed to move materials seamlessly across inclined and horizontal planes, addressing the unique challenges of modern manufacturing. With its ability to handle a wide range of materials, the spiral conveyor stands out for its versatility and reliability, making it a preferred choice for many industrial applications. At the core of this innovation is the spiral conveyor.
Why Choose Spiral Conveyors?
What sets spiral conveyors apart from traditional conveyors? The spiral conveyor is engineered to transport materials across both inclined and horizontal planes with unmatched efficiency. The core technology behind these conveyors is the rotating helical screw blade, or flighting, which ensures smooth and continuous movement of materials through a trough or tube. This innovative design, based on the ancient Archimedes screw, is crucial for handling a wide variety of materials in various industrial applications.
Key Features of Spiral Conveyors
Several features make spiral conveyors a preferred choice for many industries. Here are some standout features:
- Self-Synchronizing Drive: The Positive Drive system functions like a timing gear, ensuring precise engagement between the chain edge and drive bars.
- Precise Product Orientation: The spiral conveyor chain runs smoothly without pulse or stutter, maintaining product alignment during transit.
- Reduced Belt Tension: The system’s unique ability to evenly distribute loads results in about 50% lower tension than conventional slip systems.
- Easy Retrofit: Upgrading from a traditional slip drive to the Positive Drive System is straightforward, with guaranteed results and minimal downtime.
- Simple Operation: The system eliminates the complexities associated with conventional drives by requiring only a single cage motor and VFD.
- Handling Oily Products: The system’s design is especially effective for transporting oily products, preventing issues common with slip drive systems.
- Heavy Load Capacity: The system can manage heavier loads, enhancing reliability and throughput in a compact footprint.
- Durability: Designed for longevity, the Positive Drive System operates with minimal maintenance, ensuring consistent performance over the years.
Applications of Spiral Conveyors
These conveyors are incredibly versatile, making them suitable for a range of applications, such as:
- Bulk Material Handling: Efficiently moving large quantities of loose materials.
- Machine Tools: Enhancing productivity in machine tool operations.
- Metal Chip Removal: Streamlining the removal of metal shavings in manufacturing environments.
- Off-Road Equipment: Improving material handling in rugged conditions.
- Sludge Handling: Managing the transport of sludge in waste treatment facilities
Choosing the Right Spiral Conveyor Manufacturer
Conovey excels among spiral conveyor manufacturers by delivering reliable and customized systems tailored to the specific needs of diverse industries. Our high-quality solutions ensure optimal performance and reliability, enhancing efficiency and productivity in every application. From bulk material handling to machine tools, our spiral conveyors and conveyor belt systems are engineered to meet unique requirements and withstand demanding conditions. Experience the transformative power of Conovey’s advanced conveyor systems. Contact us today to learn more about our innovative products and discover how we can elevate your business to new levels of operational excellence and reliability.
- Various Drive Options
- Tapered Rollers also available
- Optional Polyurethane sleeving
- Variable speed is standard
- Safe low voltage & wide range of speeds
- 1201/1202 | Belt Rollers, Single or Double Groove Light/Medium Duty Conveyors Rollers, Custom Made Grooves | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- 1203 | Belt Pulley Rollers, Light/Medium Duty Conveyor Rollers | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- Suitable for wide range of application for Buffer or accumulation require
- Single drive with start/stop application suitable
- Single or double 14 teeth x 1/2” sprockets can be fitted (choice of steel or nylon sprockets)
- Mild steel and stainless steel options
- Stainless steel options available for all fixed driven conveyor rollers
- 1301/1302 | Polymer sprocket rollers, single or double sprocket, low running noise, polyamide bearing housing | 50mm Dia | ⌀14mm Shaft
- 1303/1304 | Steel sprocket, single or double sprocket, polyamide bearing housing | ⌀50mm Roller | ⌀14mm Shafts
- 1305/1306 | Steel sprocket, adjustable torque, single or double sprocket, polyamide/steel bearing housing | ⌀50mm, ⌀60mm, ⌀76 mm Rollers | ⌀14mm, ⌀15mm, ⌀20mm Shafts
- 1201/1202 | belt rollers, single or double groove light/medium duty conveyor rollers, custom made groove | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- 1203 | Belt Pulley Rollers, Light/Medium Duty Conveyor Rollers | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- Single and Double Grooves option
- Light and medium duty driven roller fitter with nylon O ring sprocket
- Line-shaft and 24V DC motorized rollers conveyors
- Mild steel, stainless steel and plastic options
- Stainless steel options available for all fixed driven conveyor rollers
- Free running bearings
- Wide range of tube and shaft options
- Wide range to handle from 100gm to 500kg per roller capacity
- Mild steel, stainless steel and plastic options
- Our most economical price rollers
- 1101 | PVC tube, polyamide bearing housing, light duty conveyor rollers | ⌀25mm, ⌀38mm, ⌀50mm Rollers | ⌀10mm, ⌀12mm Shafts
- 1102 | Light and medium duty universal conveyor rollers, polyamide bearing housing | ⌀25mm, ⌀38mm, ⌀50mm, ⌀76mm, ⌀89mm Rollers | ⌀14mm, ⌀20mm Shafts
- 1103 | Gravity conveyor rollers, steel bearing housing | ⌀50mm, ⌀76mm, ⌀89mm Rollers | ⌀14mm, ⌀20mm Shafts
- 1201/1202 | belt rollers, single or double groove light/medium duty conveyor rollers, custom made groove | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- 1203 | Belt Pulley Rollers, Light/Medium Duty Conveyor Rollers | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- 1204 | Poly V belt pulley rollers, medium duty and high speed conveyor rollers | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- 1205 | Timing belt pulley rollers, medium duty and high speed conveyor rollers | ⌀50mm Roller | ⌀11mm, ⌀14mm Shafts
- 1206/1207 | Polymer sprocket rollers, single or double sprocket, medium duty and low running noise, polyamide bearing housing | ⌀50mm Roller | ⌀14mm Shafts
- 1208/1209 | Steel sprocket, single or double sprocket, medium/heavy duty conveying application, polyamide bearing housing | ⌀50mm, ⌀60mm, ⌀76mm Rollers, ⌀89mm Roller | ⌀14mm, ⌀15mm, ⌀20mm Shafts
- 1210/1211 | Steel sprocket, steel bearing housing, heavy duty conveying, strong and reliable | ⌀50mm, ⌀76mm, ⌀89mm Rollers | ⌀14mm, ⌀15mm, ⌀20mm Shafts
- Free running option for gravity roller conveyors.
- All tapered conveyor rollers have a sealed bearing option for wash-down areas
- 50mm diameter base roller can be grooved for line-shaft conveyors
- Tapered sleeve rollers to suits an inside radius of 500mm to 1200mm
- Single or double 14 teeth x 1/2” sprockets can be fitted (choice of steel or nylon sprockets)
- Mild steel and stainless steel options
- Stainless steel options available for all fixed driven conveyor rollers
- 1401 | Gravity tapered roller, attractive look and low noise | ⌀53mm, ⌀56mm, ⌀50mm Rollers | ⌀12mm, ⌀14mm Shafts
- 1402 | belt drive, Double grooved tapered sleeve roller, customized groove position | ⌀53mm, ⌀56mm, ⌀50mm Rollers | ⌀14mm Shaft
- 1403 | belt pulley drive, Double grooved O belt pulley tapered sleeve roller | ⌀53mm, ⌀56mm, ⌀50mm Rollers | ⌀14mm Shaft
- 1404 | Poly vee belt pulley drive tapered sleeve roller, high speed, low noise | ⌀53mm, ⌀56mm, ⌀50mm Rollers | ⌀14mm Shaft
- 1405 | Polymer sprocket drive tapered sleeve roller, medium duty, low noise | ⌀53mm, ⌀56mm, ⌀50mm Rollers | ⌀14mm Shaft
- Widths | 250mm, 350mm, 450mm, 650mm, 850mm |
- Lengths | 500mm, 1000mm, 1500mm, 2000mm, 2500mm |
- Max Pallet/Carrier Wgt (kg) | 50kg/250kg |
- Pallet Sizes | 238X306, 332X430, 428X550, 522X670 |
- Height Range | 500mm - 1000mm |
- Load Accuracy | +/-0.5mm Stop Unit | +/-0.1mm Locating Pin | +/-.05mm Lift & Locate |
- Roller Pitch | 82.5mm, 127mm, 150.8mm |
- Roller ⌀ | 50mm, 76mm |
- Max Length per Drive | 7500mm |
- Drive Motor Size | .5HP, 1HP | SEW |
- Drive Speeds | 2-24 mpm
- Frame Materials | Aluminum or Powder Coat Mild Steel
- High energy efficiency level with different load application
- Safe, affordable operation without the need for guarding
- Tight positioning tolerances thanks to high precision guide rails
- Active braking and lifting of the Pallets
- Unlimited zero pressure accumulation of Pallets
- Flexible speeds from 0.2 to 24m/min between communication points
- Constant 24V auxiliary power available for energy Saving
- Very limited preventative maintenance required
- No track maintenance due to no moving parts in the track
- Very low noise level, less than 60db(A)
- Easy tracking of the Carts/parts throughout the layout
- Highly standardized components
- Significantly reduced wiring and commissioning time
- Low profile for easy part access around the line
- Tip protection for overhanging loads optionally available
- Adaptable pallet length to fit the size of your part
